Loading...
The Rural Voice, 2002-10, Page 20only in the last 15 years I ever talked to a meat packer." he said. "Communications is improving but ā€˜ā€˜eā€¢ ā€˜e still got a long way to go." The model for how an integrated pork production system can work was illustrated hthe world's largest exporter of hogs: Denmark. Gunner Sorensen of Danske Slagterier. the Danish Bacon and Meat Council. spoke to the full -house of producers and representatives of the pork industry on the unique organization of the Danish industry where all major packing plants are owned by the farmers. The Danish system grew out of one group of 150 producers' reaction to the outbreak of swine fever in Germany back in 1870. Until then most pigs raised in Denmark were sold live to the market in Hamburg through traders. A ban on live hog imports to Germany led this one group of producers to form a co-op to build their own slaughterhouse and by-pass local butchers who were paying such low prices it was impossible for farmers to produce profitably. The co- operative was able to build one of the most modern plants and reduce costs. The success of the venture led to the formation of other co-ops between 1887 and 1920 with co-ops processing 95 per cent of pigs. Most exports went to Britain and in order to produce pigs for the fussy British requirements, Danish producers started their own breeding program. From then until the 1972 entry of Denmark into the European Union the industry proceeded fairly quietly but that political,decision revolutionized Danih pork production as producers moved to become competitive. Modern housing units were built and two companies were created, both owned by the Danish Bacon and Meat Council, to deal with A.I. and the Nale of pigs. Both the number of producers and the number of processors has dropped, even as production of pork has increased. In 1981 there were 62,071 Danish farms with pigs but this had dropped to 13,000 by 2001. There were 50 co-operative slaughterhouses in 1970 and only 18 in 2001 owned by three co-ops (as well as I1 privately -owned 16 THE RURAL VOICE slaughterhouses that process 10.000 hogs a year or more). The largest co- op. Danish Crown. slaughtered 16 million hogs at 15 plants in 2001, 77.3 per cent of the total hogs processed. At the same time. hog processing has risen from 15.87 million head in 1990 to 20.91 million in 2001 with another 1.3 million live hogs exported. Of the pork produced. 85 per cent is exported. Sorensen predicts Denmark has reached about the limits of its production growth. There has to be some room left in Denmark for people. he smiled. The Danish Bacon and Meat Council gives Danish farmers a competitive advantage in being able to meet change, Sorensen said. The organization which is made up of representatives from all the co- operatives and is financed with $77 million (Cdn) in payments from the co-ops. In turn this body carries out research on behalf of all producers. The problem of variability in carcasses, for instance, is overcome by a national breeding system which selects for the trait's wanted by customers. That breeding program has also selected for high productivity. Producers average 24 weaned pigs per year per sow but the best are over 30. Average daily gain is 900 grams but the best producers attain more than 1 kg. The research extends to other areas as well. When animal welfare concerns signalled the end of housing sows in stalls, the research arm of the council went to work on finding ways to design a system to maintain or increase production while using loose housing. It meant that all farmers shared in the research costs not just a few adventurous souls. Producers are free to adapt these systems or come up with their own. Likewise research has been undertaken to develop a feeding program that reduces nitrogen and phosphorous excretions. Work is also being undertaken into how to reduce the smell of pig manure, Sorensen said. A division of the council that researches the most modern techniques in processing helps keep processing capacity on the leading edge. A new slaughterhouse now being built will. for instance, require only three people on the slaughter line, he said. The rest of the operation is computerized, creating both labour savings and better control of the product. Because producers share in the profits of the processing plants (they get a cheque just before Christmas every year), they push the processors to be better and more competitive. "We're very good at adapting to a new market situation," Sorensen said. Denmark's unique organization of the market chain also allowed it to tackle the reduction of salmonella in pork through the veterinary service operated by the council. Producers can't blame the consumer for the problem. "We can't just say you can't cook your meat (properly)," he said. "We have to reduce the amount of salmonella." Through work both at the farm level and in its slaughterhouses, Denmark has been able to reduce salmonella infection to just 1.5 per cent of carcasses. The level of infection in hogs from every farm is measured and council officials work with farmers to resolve problems. In the same way Danish producers have stopped using antibiotic's as growth promotants. This was a difficult conversion because it required changes in management and facilities, he said. Now however Denmark is a leader in producing product consumers want. The Danish Bacon and Meat Council also gives that country's producers a competitive edge in finding foreign markets, Sorensen said. When South Korea finally opened its doors and allowed a small initial quota of 20,000 tonnes of pork to be imported, most of it came from Denmark because the Danes had already been talking to the Koreans for 10 years. Denmark exports 1.55 million tonnes of pork to 129 countries but the biggest markets are Britain, Germany and Japan. In terms of value, Japan is the most profitable because of its appetite for the best cuts. Most of the exports are value-added cuts, bacon and processed meats. Danish producers face some competitive disadvantages because of