Loading...
The Rural Voice, 2002-02, Page 26The key goal driving everything was the need for a packaging system that would create meat that had at least 100 days of shelf -life. At the time shelf -life in Canadian stores was seven days. To meet that target, the team had to essentially throw out the rule -book from a packing and processing point of view. Instead of trying to increase the speed of the processing line as big packers did, they had to slow the line down because speed increased microbe counts in the air. The kill line in the plant only handled 30 cattle an hour. A modified atmosphere system was also used. "We ended up with a one, two and four -ounce filet cut from A plus (beef). It was on a little piece of cedar (packed with rice or broccoli). We sell it through a vending machine. "You take your yen, you drop it in and right beside (the vending machine) there's a little microwave: 20 seconds for rare, 30 seconds for well-done — bingo." The plastic -wrapped packaging included a little knife to both cut off the wrapping and cut up the meat. The package also includes chopsticks for eating. "What we're doing is taking a product that's in demand — beef — and incorporating it in a presentation into their society. And it didn't hurt that it was $20 a pound when we got done. "I think it's really significant that the five packing plants that are being built in the United States right now are not the dinosaurs run by IBP and Cargill. These are small plants, 1000 head -a -day maximum and they deliver customer -portion ready products out the other end in a fresh, long -shelf -life product that we didn't even know existed before." He described a chain of organic food stores he visited in Ohio that was absolutely jammed with customers. Among the products was unhomogenized chocolate milk that brought $1.58 more per gallon than regular chocolate milk in the same store. The milk comes from a new generation co-op that takes the milk from 11 dairy farms. But dealing with the problems INTERGENERATIONAL FARM TRANSFERS One of the most important parts of tomorrow is planning the future today. Only 4% of Canadian farm families have a written succession plan. Be part of the informed minority. Start planning your succession strategy today and keep your family name on the mailbox. John H. Uren & Associates inc. John Uren 1-800-766-9951 Nancy Ackert 1-866-396-8108 e-mail: juren@JHUandAssociates.com website: www.JHUandAssociates.com 22 THE RURAL VOICE encountered in going after a smaller market segment can require some ingenuity, he said. For instance, for mass suppliers of eggs, styrofoam containers are a cheap way of packaging eggs. The packages are cheap, but unfortunately the dye used in printing the label costs a Targe amount and setting up a new label for a short run of cartons becomes exceedingly expensive. So producers of eggs for smaller niche markets like Omega 3 eggs, went to plastic packaging manufacturers and asked for help finding a solution. The result is a clear -plastic package in which a printed -paper label can be inserted in the lid. It means even a small operator can print out a label, on an ink -jet colour printer even, and have distinctive packaging for any number of smaller -run products. So, Church said, he has a neighbour who sells regular eggs at regular prices, natural eggs at a premium, the Omega 3 enhanced eggs for a further premium and organically -raised, Omega 3 - enhanced eggs at several times the cost of the regular eggs. All can be sold in the same package with only the printed label changed. If a new product comes along, it takes little time and money to create a package for it too. There is also an added benefit for those using the packages, he said, because it allows shoppers to easily check to see if there are any cracked eggs in the package. With styrofoam packages shoppers often open the package to make sure there are no cracked eggs and in doing so, sometimes break eggs. Those who use the clear -plastic packages find they save money by not having so many packages returned with broken eggs. The niche market, Church said, is a double edged -sword because if you become successful, your niche becomes a commodity and the big guys move in. "So you've got to be looking for the next niche at all times." Some of those new markets may come from the changing make-up of the Canadian population, Church said. He told of working with his grandson's class in which only a