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The Rural Voice, 1980-02, Page 12Kase Vanden 1-feuvel has been building all types of farm and commercial buildings in this area since 1962. When he started, 75 per cent of his work was for poultry housing. In 1978, when extra broiler quota was given, farmers were "itching to build," so more than half his work was for the poultry industry. For the last six years, he has averaged 12 poultry barns yearly. Kase said he learned his trade "through time." "I had to learn to listen to what the customer had in mind," he says, "He has to operate it, not me. So I listen very closely to what he has to say." Broiler barns, he says, are more or less standard - 40-42 ft. wide, but caged layer barns really have no standard width. It used to be 40-42 ft., but now new equipment decides the width. As the cages go from two to three or four decks, the width of the building often becomes more narrow. Ventilation becomes more dif- ficult. Three deck cages are much more expensive but less building is required so farmers can save there. "We used to be completely dependent on advice from engineers," he says.. "We obtain snow load information maps - not so much for this area - Listowel and Walkerton have high snow loads, less down Exeter way. It's not always a case of putting trusses closer together to counter- act this, but tTie components in each truss become heavier, gussets become larger with more nails in them. There is real competition in truss building and we seldom build our own trusses; we have competent people who do it for us." "Wind bracing is something that has been worked out by engineers at one time and we have taken it over; it's automatic now." "The engineers used to preach to us," Kase says, "The sermons have taken hold." "Farmers are going to the metal clad building, both inside and out. The price is more or less the same; it looks flashier, but I don't feel it's as strong or :will last as long. Plywood makes a permanent building. Of course, prepainted steel will last longer, but the initial outlay is costly." "Farmers have come to realize that the environment in the poultry barn is very important", Kase says. INSULATION AND VENTILATION Ceiling insulationg has changed from 6 inches to 8, 10 and 12 inches. Insulation in the sides of the building is limited to the width of the studding; it used to be about 3% inches, but now it's filled to capacity, he says. Kase uses fibreglass, but the kind that doesn't have a paper backing. "Friction fit is best", he says. "You can see there are no breaks in the insulating job, paper backed insulation could hide that fact." Then he uses a plastic vapour barrier. As for foam plastic insulation, Kase says it's good for cold storage like turnips and potatoes. He doesn't recall using plastic foam in a chicken barn, and feels he wouuld discourage it because of its high cost. Rodent control is another real problem, Kase says, since the insulated pole type Constructing a Poultry barn We ask Kase Vanden Heuvel construction and Norman Bird, Poultry specialist for a few ideas. by SHEILA GUNBY building attracts rodents. He says, "rats have conventions in them." "When it comes to ventilaton, there are as many answers as there are questions." Kase says, "A farmer can decide on an automatic feeding system in less than half an hour. It takes a couple of weeks to decide the type of ventilation. One works real well but then not for the next farmer. There is a danger that manufactured systems try to put too much in one unit." Generally speaking, cross ventilation with necessary management, is the least costly. Management of the ventilation system accounts for 90 per cent of its' efficiency. Kase has never worked with "heat exchangers" but he feels you have to find PG. 10 THE RURAL VOICE/ FEBRUARY 1980 ways and means of using less energy. "You are actually working with "dirty air", he says. "The problem would be taking the dirt and moisture out of the air. Heat isn't the biggest factor. Clearing the air is the problem." Kase says a system of blending the warm air with cold so the air would not have such a drastic cooling effect on the barn would be good. There are many types of cages in the layer barn. Kase says the type that stands on the floor rather than being suspended from the ceiling, with a cable system for cleaning, is as dependable as any system he knows. RAPID CHANGES IN POULTRY HOUSING Norman Bird, OMAF Poultry Specialist, Stratford, has written a report outlining the rapid changes in the housing of poultry. Before 1950-5, every farm had a small flock but shortly after that specialization began - old barns were being decked and double deck frame laying houses were introduced. By 1960, single storey poultry barns being built for laying flocks and broilers and many were poorly insulated. Pole type construction was common. About this time, laying hen cages were introduced. Improvements in insulation, introduction or roof trusses, perimeter slot air intake and controlled lighting became effective around 1965 along with 32 foot wide cage houses with four rows of modified stair step cages or three rows of full stair step cages. These cage houses with their higher density brought to an end the problem with temperature and moisture control common in low density partial -litter laying houses. Laying flock sizes were increased at this time and two storey broiler barns were prevalent. Since that time, many cage systems were introduced and the "high rise" house,that is cages in layers, 2, 3 or 4 high became the answer for the manure storage problem. There has been little change in broiler barns or their basic building construction since 1975. he says. "Reverse cages" have recently been introduced on the market. These cages provide four inches of feeding space per bird without providing more cage space per bird. Instead of being 12 inches across the front and 18 inches back, they are reversed sckthe 18 inches is across the trough area. There has been a lot of discussion on the pros and cons of this type of cage. "The problem is that the equipment companies are designing for the U.S. market," Norm Bird says, "where there are no bird quotas. Here we want to get the most out of every bird because we can only keep so many." Dr. Hill suggests 27