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HomeMy WebLinkAboutThe Goderich Signal-Star, 1986-11-05, Page 149GSSIWednesday, Nov 5, 1986 Gearco precision Continued from Page 20 was hired to establish the new Champion subsidiary and set about acquiring the necessary equipment early in 1973. By August of that same year, Gearco began producing gears in a new building in the town's industrial park. While Champion was, and remains ttvda,y, maw: customer, the company also supplies other Canadian companies with gear components for commercial speed reducers and a series of transfer cases are produced for application in the logging industry. Touay, Gearco boasts of outside sales in excess ,ef $1.5 million. Smith has°led the company through several developmental projects and expansion phases in his 13 years as Gearco's manager. In January 1986, he assumed a new role within Champion. From its inception, Gearco expanded and the building which now houses the company's training facility, was used for transmission assembly. Much of Gearco II's functions have been integrated into the manufacturing scheme of the main plant. "The Gearco operation is working to capacity now and assembly has ,been moved to the main plant," Smith explained. "It takes a while to develop the gear business and Gearco produces a high-level quality product. It's always excellent." STEVE HAMMILL oday, Gearco employs 20 people on a three -shift basis under the direction of plant superintendent, Steve Hammill and foreman, Ron Brown. Hammill, an employee of the company for over 10 years, explained that because 40 per cent of the company's product is sold to other manufacturers, it has allowed Champion the flexibility to develop its own powertrain group. While the development and standardization of the transmission has assisted m streamlining the Gearco operation, the company must still supply an inventory of service parts dating back to the 1950s when Dana transmissions were part of the Champion grader. Today, the average Gearco part is subject to nine separate operations, three of which are completed at the main plant, before assembly. Some of the operations involved include:. broaching, bobbing (rough cutting of teeth), shaving, heat treatment to harden the gear, cylindrical, internal and surface grinding, shaping and carburization, a process which hardens the outer surface of the gear. With the implementation of Manufacturing Resource Planning ( MRP) well in hand, Hammill says Gearco is attempting to build the inventory to a comfortable position. "To be accountable you have to get the inventory to a certain position and we are building some inventory in areas of high use," he explained. "We will loosen up in other areas." Gearco's operations peaked in 1983-84 and while the company has now "trimmed back" to a comfortable level, it's only concern is the production of high quality gears. 1 '✓ Thank you Champion for the opportunity to help record those memories along the way. MAC PBEL oyal Bank Block, The Square, Goderich s��,=F..�... �... 524-7532 ... GODERICH - THE HOME OF 1 al CHAMPION® THE GRADER PEOPLE • WELCOME TO GODERICH The Prettiest Town In Canada BENJAMIN OUAUTV PNO ORN/SH/NG wmn..,rN •