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HomeMy WebLinkAboutThe Goderich Signal-Star, 1985-02-27, Page 6• • e new 700 seees road.grader in n wed last year h By Dave Sykes When the revamped 700 series motor graders > rolled efE: the assembly line in August it marked the beginning of a new era for Champion Road Machinery of Goderich. The new series of grader represented the visible evidence of years of preparatory work and planning,, , sweet ping changes in corporate philosophy, a renewed dedication to research and development and a com- mittment to excellenceland viability. In short, the company reaffirmed it§ goal of establishing itself as a major manufac- turer and exporter of road graders. Not since the company phased out produc- tion of a range of heavy equipment in the 1950s and dedicated itself to the manufac- ture of road graders, has there been such a metamorphosis. But a declining world market has dictated new rules in a new market, in which only the competitive will survive... Champion has always been the major' 'employer in the town of Goderich and until the recession of the early 1980s it employed more than 1,000 people. The number of employees hasbeen reduced significantly in both the Goderich and Columbia, South. Carolina plants. But there is a new direction for Champion and its employees and as marketing ser- vices director, Bill Metcalfe explains, there is also a sense of purpose. "There has been a substantial change not only in our product, but we have entirely restructured the way we do business," Met- calfe said. "In August we cut over to full production of the xiew series of grader." The new series of Champion grader, while perhaps less flexible in terms of available options, is much more competitive. Previously, the company catered to the customer and customized the grader to an incredible extent. Offering over 110 power train combina- tions along with several engine options, it reached the point where the company was unable to command the price required to offset the cost Withsa_, -.„L. industry tt 1t1L!! wic c^az Ui ILI+vvir+g u�uuasay 011 ucs rain, as 60 per cent, the business of building graders became more price sen- sitive, more corripetitive. To wing or even compete on the world market, Champion'had to continue to build a quality product while reducing costs. Champion's commitment to improve quality while remaining competitive in a shrinking marketplace prompted the initia- tion of a three-phase program aimed at design and quality improvement and cost reduction. Ostensibly, the recession forced the comapny to react to market conditions by refining its existing product while developing new and better componentry at the same time, -- --- •- - - - - -The company restructured -and -simplified its grader lineup to streamline the manufac- turing operations here. Undoubtedly, one of the company's major steps was the decision to offer a standard make of engine, Cum - .mins. • With the introduction of a standard engine Champion also unveiled its revolutionary powershift transmission, developed and tested at Gearco. The new 8400 transmission, a direct drive, fully sequen-- - tialerpowershift ith-eight-speeds-forward- and four reverse, is now the , only transmission supplied with Champion 700 series graders. , The transition came about in the past year as the company reacted to world conditions in a proactive manner. Once structured for growth, the company had to trim to be price competitive with out depreciating quality. The company had no option but to discard its practice and penchant for customization and sell for less while reducing the Complex- ity of the final bill offered to the customer. A tall order and one that has a history of development leading up to it. The grader now produced by ChaFt pion is "substantially different" according to Met- calfe and the company has been more active in research and development and desi n than ever before. "The machine is different now and com- paring a grader over the last two years there is very -little -the -same -on any -major - component. It is simply a better engineered and finished product." The Champion road grader is enjoying a high degree of acceptance, and two major components, the revolutionary transmission developed and tested at Gearco and the grader cabs, have played a role. With dealers around the world, Champion now relies heavily on the foreign market, exporting 75 per cent of its products to 85 countries. The Champion road grader of the 1980s is a substantially differeal product than its predecessor. It is the most modern grader available and is far ahead of the competition with respect to design and engineering. It isnt just physical or cosmetic changes to graders that's apparent, but the manner in which the company conducts business has also radically changed. It was the company's ability to adapt and react to the the marketplace that has been its biggest asset and ally in the turbulent world of the earth -moving industry. More than just a refining of the finished product, the changes at Champion now reflect a new attitude, a new commitment and a new sense of purpose. Employees now have a better 'o1400 r . eater 'g" ;;g The company had to change the way it conducted business to survive Tie revamped Champion 7Z series of motor grader is enjoying a high degree of success in both domestic and foreign markets. Exporters to more than 85 countries around the world, Champion has radically chang- ed both its product and the way in which it does business. Before the new product line was introduced last August, the company's overseas sales force got a hands-on demonstration at Champion's test site., A 'standard engine, the best cab offeredand a revolutionary transmisslbmi'`lleveloped and tested at Gearco, are features that have re-established Champion as a quality grader manufacturer. (photos by Dave Sykes) understanding of the direction and focus the company is taking and everyone, from top management to assembly -line worker, is a more informed employee, Metcalfe explain- ed. "The lines of communication have been shortened and now there is a small group making the 'important decisions," he said. "We have the most extensive training pro- gram that the company has ever engaged in and we are just beginning now, to see that system in action. The metamorphosis has been a slow -and, at times, agonizing process, but a necessary one. One that may have firmly entrenched the company as a scrapper and battler, and a survivor in a shrinking marketplace. S Ostensibly, one of the major reasons for company's success, while others around them have floundered, is its ability to com- municate, both internally. and to the customer. That communication has taken the form -of video presentations for potential customers, service and training instruction for customers via video and the weekly in= ternal communication vehicle, NewsBreak. The importance of that comrnitment to communication cannot be downplayed. It's ability to communicate was one of the company's major assets and one that nur- tured a stronger sense of security and direc- tion. Owned by the Sully family -of Goderich, a biographical sketch of the'company in a ma- jor Bicentennial publication, Loyal She Re- mains, boasts that the company's success can be attributed to its relationship with employees and aggressive marketing tac- tics. Early in the 1980s, the company in- itiated a profit-sharing program and that was later augmented with a- Quality Circle Program, ensuring that the employees had not only a voice in the day-to-day operations of the company, but a financial stake as well. It's a gamble that will pay dividends; but it's also an investment in the company's employees. Champion Road Machinery Ltd. of Goderich is now doing what it does best, simply trying to make a better road grader at a competitive price. The recovery from the near-delibitating depression may not quite be complete. It has been a painfully slow process but at Champion the wheels are in motion that could set the company back on itsfeet, and brushing the recession dust off for good. Only.. tjxne will utli:mately judge the sue - cess of the recent measures instituted by the company but surely history will respond in mod to a company and its employees who made the tough decisions when required to ensure job security*and the viability of a company that means' a great deal to a small community. But at Champion, where , at one tiane,the workplace was rife with rumors of layoffs, firings and closures, the future is in sight, And the future looks good. - ,4 ua