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The Rural Voice, 1989-12, Page 50I COMPOSTING MANURE IN THE BIG LEAGUE Dee Kramer interviews an American farmer who finds Canadians are his biggest customers n 1985, the Chicago Bears won the Superbowl on Soldier Field. Three weeks ago, Craig Holden, of Holden Farms in Minnesota, won the contract to fertilize Soldier Field with his granulated composted manure, which he markets under the name of Sustane. "A sports turf takes a tremendous amount of abuse, especially at the five -yard line," Holden says. "Soldier Field is very sandy and it is particular - "We produce enough to feed about a million Americans a year with turkey meat, and about half a million citizens with pork." ly difficult to keep a healthy turf growing." Sustane has a high nutrient level with a 5-2-4 NPK nutrient ratio, and its advertising brochure aimed at professionals in the turf business also says that Sustane will "contribute to the building of soil structure." But fertilizing turf is only one of Sustane's market targets. Because Sustane has been certified by the Min- nesota Organic Growers and Buyers Association, customers include organ- ic farmers. Sustane is registered and sold as a fertilizer in 38 U.S. states and in Canada. Canada is now its largest market. Holden made contact with his biggest client by giving a talk recently in Toronto, at the Recycling Council of Ontario's 10th annual conference, called "The Next Decade," which was attended by more than 650 people involved in waste management. Sustane is Holden Farms' top of the line compost product. Two other lines are sold as soil amendments, not as a fertilizer. Holden's Agri -brand compost is sold to conventional cash - crop farmers growing the standard crops for Minnesota — corn, soy, wheat, and snap beans. It's sold at $25 a ton with a recommendation to apply it at 1 1/2 tons per acre. "This is a rough material," Holden says. "It has a high odour level, and is very hot and high in nutrients. But it has a finely reduced texture that lends itself to land application. Holden Farms also has a horti- cultural grade compost with a low nutrient analysis, which is sold to landscapers by the cubic yard in the same way that peat moss is sold. "It is very mellow. It's the kind of material you just love to get your hands into." All in all, Holden Farms is man- aging about 50,000 to 60,000 tons of manure a year. This is no ordinary back -yard composting operation. When asked how many barns are in- volved, Holden comes to a dead stop. "You have to understand, I know where the barns are, but not how many there are. We manage the waste from Holden Farms and two other turkey companies, and between them there are 50 to 60 farms and each farm has anywhere from 5 to 10 buildings." Holden Farms itself, now managed by the fourth generation of Holdens, is 1,000 acres of gently rolling, fertile soil, 50 miles south of Minneapolis -St. Paul. Until 1955, it was a dairy farm. Holden's grandfather was one of the first to import purebred Holsteins from the Netherlands to the U.S. But now it is hogs and turkeys, about 70,000 hogs and three-quarters of a million turkeys a year. "We produce enough to feed about a million Americans a year with turkey meat, and about half a million citizens with pork." The four Holden brothers are not cropping the land. The 1,000 acres could only supply their livestock with grain for about a week. "It became a matter of choosing what you want to do and what you feel you can do best. Be it right or wrong, we have special- ized in livestock, but this effort in composting is to broaden the base of Holden Farms and give a little more diversity." Holden also looked into compost- "... it is very complex and you get to the point where you really have to feel the material and let your nose tell you. It is much like wine or fine cheese making." ing because it was a way to recycle manure better. Underlying his land are fractured sandstone and limestone strata, and the aquifers can easily be contaminated with leached nutrients and pesticides. "The livestock oper- ation grew, and the land base did not. The nutrient concentration in our soils went up dramatically." On the advice of a agrologist, the Holdens tried to give the manure away for free to neighbouring cash -crop farmers, but the farmers did not want it, and the problem became urgent. "We produce birds year-round and have to clean the barns year-round. We had to store the manure and we were running into problems. There were disease vectors that could re - contaminate young flocks on the farm, odour problems, leaching and runoff, and the list goes on and on." In 1979, a friend suggested that Holden attend a conference on com- posting, and one thing led to another. Holden has built a compost site 48 THE RURAL VOICE