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The Rural Voice, 1991-03, Page 31Bill and Susanne Robinson of Huron County have proven that it's possible to make a full time living in the maple syrup industry. They do it by using good production techniques, combined with strong marketing practices tubing to the over 12,000 taps they have drilled in around 180 acres of bush. "It means we won't have to use the snowshoes this year," says Bill. Three of those people are employed full time for the normal six-week season which runs from the beginning of March to mid-April. The Robinsons have taps spread out over five different bushes within a seven mile radius of their "sugar camp," which is more like a modern processing plant than a traditional shack. Three of the acreages are leased, while they own one bush and rent a fifth one from Bill's father. Their operation is surpassed by only one other in Ontario, a producer on St. Joseph's Island near Sault Ste. Mane. All the individual lines are hooked up to main lines that run through each bush and are connected to a central vacuum pump and tank. When the sap is running, these tanks are then pumped into a 1,500 -gallon former dairy tanker and hauled to the processing plant. With up to 140,000 gallons of sap to haul in a good year, To sort out 45 miles of vacuum line , a sophisticated numbering system puts the line back to the same tree each year. Marcon Studios 100% pure maple butter, maple syrup and maple jelly. Bill and Susanne admit it gets a little hectic at times. They're looking forward to obtaining a 3,000 -gallon tanker this year to cut down on the number of trips. It takes two hours to get all the vacuum pumps up and running and a nearly round-the-clock vigil to check them when the sap is running full blast. "On very busy days with a good run, it can keep us going all day hauling sap and checking pumps," says Bill. The last two years haven't been quite as hectic. Poor weather cut the crop in half last year following a lighter than normal run in 1989, and Bill says for the past two years he hasn't had to stay up nights to boil . Although they leave the main lines out all year, the Robinsons clean and store the individual vacuum lines to each tree, and using a sophisticated numbering system, are able to get the same line back to each of the 12,000 taps every year. This way, Bill figures the lines will "last as long as I do." As a licensed electrician, Bill is used to a hectic pace. He was site supervisor for electrical services at the International Plowing Match from 1978 to 1988. That meant working at break neck speeds for a few weeks. "We started out with a field, wired the tented city, and then left a bare field when we were done," says Bill. Although the Robinsons have been in the maple syrup business since 1976, when they started out with 3,500 taps, Bill admits to a lifelong fondness for the "sticky business," as he calls it. He's been making syrup since he was in high school. Thcir processing facilities near their farm feature the latest in technology. When the sap comes in, it is processed through one of three reverse osmosis machines which remove from 2/3 to 3/4 of the water. The concentrated sap then goes to a traditional wood -fired evaporator pan, and then to a smaller propane -fired unit for finishing. The finished syrup is then graded and either stored in large 32 -gallon galvanized steel barrels for futher processing, or packaged into one of six different - sized containers. Although the Robinsons have a high capital investment in equipment — each reverse osmosis machine is worth 530,000 — they have been able to finance their operation with profits and carry only a small operating line of credit. Like other farming, they have high equipment costs. "It's just The Robinsons have a state of the art processing facility, including a bottling line to help them package syrup . MARCH 1991 25