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The Rural Voice, 1990-05, Page 48INNOVATION ON THE FARM "Everyone is an innovator in a time of need, and the times of need are becoming more and more frequent as competition increases," says Clair Wiley, manager of the Wiley Bros. juice plant in St. Catharines, Ontario. For the Wiley family operation itself, in fact, necessity was the mother of innovation. In 1970, the Wileys found they had more than 100 tonnes of surplus grapes on their hands. "It becomes frustrating when you work to be efficient and then you have a mountain of surplus you can't sell," says Clair Wiley. "It rapidly became apparent in 1976 that we were facing another surplus crop, but this time we were ready." Comments made by some of the many students who came to visit the Wileys' grape -harvesting operation provided the seed of the idea. As the students sipped homemade juice, they asked where they could buy it. Mean- while, the Wileys had 30,000 gallons of red grape juice in the tank. Clair Wiley suggests a general lesson: "The basic crop grown must be enhanced so it reaches the market in a state superior to the competition's product. If that cannot be achieved, then one must look for alternatives." "My grandfather was an innova- tor," he adds. "He had a pond up on a hill behind the bam that he never drained. One afternoon, several years ago, were were tiling the area and came across a pipe running from the pond to the well at the barn. The well was always full; he never had to take the horses out of the barn." Wiley emphasizes that not all in- novations have to be expensive. Nor do you have to be a genius. "There are three keys to being an innovator, and everyone can afford them. They are a pencil, a notebook, and a hand- held calculator." Innovation, after all, is indigenous to farming. Wiley recalls that his father would take broken disc blades and split them into three. Attaching a piece of hickory made a good hoe. "It was a lot heavier on the upswing, but it sure came down faster!" In only one generation, the Wiley There are three keys to being an innovator, says Clair Wiley, whose fruit -growing operation has successfully expanded into the marketing of juice. "They are a pencil, a notebook, and a hand-held calculator." by Kevin Stewart Clair Wiley, manager of Wiley Bros. farm has grown from 30 acres to more than 400 acres growing 23 varieties of grapes. But Wiley Bros. was not built in a day. Construction of the juice plant began in 1976, after long lists of used machinery had been assessed. Making an idea happen, Wiley notes, takes time. "If you are depending on grants and loans as part of your capital, be advised that you may have as much as a two-year wait before you can cash the cheques." Govemment programs do not allow for the purchase of used equipment, he adds, and "can be fault- ed for not encouraging innovators." The next problem was finding a market for the juice. "We started by giving away free samples to each passer-by and ended up selling to 80 per cent of those who tested it." It was again touring students who suggested an idea, Wiley adds. "After years of giving school kids tours, we discovered the kids remembered more about petting the dog that would chase the stick than anything about the juice - making operation." So Wiley came up with a colouring book. He claims to be no artist, but he sat down one afternoon and drew all the pictures himself. He says the 12 - page book has been a very popular reminder of the step by step tour. Wiley says he takes notes when he meets other innovators. "I work with people who grow cherries and have machines that can pick a full-grown cherry tree every 45 seconds." "In processing," he adds, "we started with a hand -operated machine that filled 12 bottles per minute. Last year we installed machines capable of filling 160 bottles per minute. Four of the original members of the Wiley Bros. family farm have been joined by five sons working full-time and two more sons and a daughter working part-time. "Each person has an area in which he or she specializes. All of these people are responsible for innovations— everything from using the old hay loader for a cooling table to building the ... stainless-steel cool- ing table at a saving of over $30,000." "The key to being an innovator is to listen and learn from others. So keep your paper and pencil handy, and don't be afraid of change. Oh, and one more thing: Find your market before you plant your seeds." But that isn't Wiley's final word after all. He says his latest idea to improve sagging farm incomes does not have to do with alternative crops or diversification. "Politicians' salaries," he suggests, "should be based on the income of farmers."0 44 THE RURAL VOICE