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The Rural Voice, 2001-08, Page 49There's life after gestation stalls If the worst fears of Canadian pork producers come true and consumer pressure leads to the banning of gestation stalls for sows, it needn't be the end of the world, a group of speakers told those attending a conference in Shakespeare in June. Producers attending the Srockmanship, Swine Behaviour and New Sow Housing Designs conference, heard success stories from Ontario farmers who have tried loose housing for stalls, comparisons that said farmers might actually save money using loose housing in new construction. Dr. Dave Barney from the University of Guelph's Arkell Swine Research centre told of the project to convert a barn designed in the 1980s for stalls to a group housing system. In the early 1990s sows were put in gestation stalls immediately following breeding. From 1995 to 2000 when use of artificial insemination increased dramatically and bred sows were kept in breeding rooms equipped with various sized pens and a total of 64 gestation stalls until pregnancy -checked at 35 days post breeding. Thinking began to change in 1996 with the visit of Dr. Gerhart Schwarting from Germany who introduced European thinking on alternatives to gestation stalls. Barney visited the farms of Chris Cockle and Bauk Bottema in 1998 to study their loose housing systems for gestating sows. In 1999 money became available to renovate one of the two rooms housing gestation stalls into a loose housing system. Plans were designed to take advantage of the existing liquid manure gutters, house at least as many animals as before, provide feed drops in each of four pens and create a sprinkler system over the slatted area to encourage dunging patterns and cool the sows. With the new system Dr. Barney says management of the animals up to breeding has remained the same and the majority of bred gilts 46 THE RURAL VOICE News continue to be housed in the room with gestation stalls. Only after sows are confirmed pregnant at 35 days are they moved from the breeding area to loose -housing pens. The groups include 28 sows which corresponds to the stall space in the farrowing room. The animals are not regrouped. Sows get 2.5 kg per sow in a once -a -day feeding each morning. The sprinklers are operated three minutes out of every half-hour in summer and out of every hour in winter. Barney said the holding capacity of the room has increased using loose housing. The pattern of air flow is improved because the stall system, penning and feeding systems created many obstructions. Staff is pleased with the overall cleanliness of the room with very little effort necessary to keep the lying area clean. The lack of steel penning reduces the noise and the necessary repairs compared to the gestation stall system. Short walls created within each pen break up the groups and reduce aggressive activity. Bruce Kelly of Stockland Farms at Wallenstein renovated an existing barn into 50 eight -by -18 -foot pens with eight sows per pen: a total of 400 sows with an average 18 square feet per sow. He had a problem with fat sows because the drop canisters he used dropped 2.45 kg per sow per day instead of his target of 2.3 and the barn was running at 380 sows instead of 400 so each sow was getting more than its share of feed. Not only was it costing about an extra $8,000 a year in feed, but "No good can come from fat sows," he said. The system has been recalibrated to deliver the proper amount of feed and it can feed 400 sows in one minute, Kelly enthused. Kelly, who farms with Joanne Selves, says he is in the process of modernizing his breeding barn, including a turkey curtain siding. Chris Cockle from Heronbrook Farm at Embro described building a new liquid -manure, loose housing barn to house 400 sows in 1995. The criteria was that the setup wouldn't require any more space than a stall system. He figured out a stall required 19 square feet per sow when you took in feeder space and aisles. The result was a barn with 16 pens, each 16 by 28 feet with a 12 - foot slatted floor area at the back. Each pen holds 25 sows. The farm still uses 56 stalls for sows that are too lean, too fat or have gone lame. The barn is naturally ventilated using five chimneys. There is some dust in the building because they make their own feed and use a drop system. Pigs, however, like the feed system, lining up with their heads in the air to catch the feed as it drops. He gives them extra fiber by splitting a small bale of straw among the 16 pens each day. Labour costs are generally low with one person being able to feed the sows, fill the pens and move the sows out to farrowing stalls. Building costs were "quite a bit cheaper" Cockle said because there were savings in the purchase of stalls. The system is also animal friendly and the sows are happy, he said. "Don't be scared by the concept, because it works," he said. Dave Linton showed elapsed -time videos of his group -housing, straw - based barn near Brussels. His barn was built to imitate an outdoor system with the benefit of indoor controls and was built against the advice of his veterinarian, he said. "I didn't know if we were ahead (of everyone else) or behind," Linton told producers. The barn was 25 to 30 per cent cheaper to build. Linton says he feels straw is the key to making his system work. The barn has an aisle down one side of the barn then long pens extending across the rest of the width. A lower area in the middle, dropped the width of a two-by-four (Linton says he'd make it deeper if he was doing it again) is where sows are encouraged to dung, with sleeping at one higher end and feeding at the other. Gates between pens in that central area can be swung to close the sows into either end of the pen while a tractor and scraper clean out the dunging area. Linton, his wife Brenda, and family, feed by hand using a bucket, an operation that takes 20 minutes a day. He also divides up a bale of hay every second day between all the