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The Rural Voice, 1980-11, Page 11should also be in perfect condition. Bent shutters do not allow the air to circulate. The lighting in the barn is also abused. Dusty bulbs lower the lighting level and cause more lights to be required. Do you really need a 100 watt bulb? Reduce the watts and keep the heatlamps clean as well. Turn off the lights when not needed. "Be sure supplement heat is not over. used in the barns. Thermostats should be set at the required temperatures. and remember dusty thermostats do not operate efficiently." Jack Underwood advised. Better use of manure is essential. Manure is better handled stored for 12 months before being spread on the land. The manure must be plowed under within 24 hours or the nitrogen is lost. Soil tests help to show what nutrients are already in the soil and how much fertilizer is needed. This saves on over -fertilizing and on energy and the cost factor. "To help save energy while drying corn, the corn could be removed while hot and placed into another bin at 18 per cent moisture and be aerated until cooled. This would bring the moisture level down to an additional two per cent less." said Jack Underwood. "Heating the air that is going into the dryer can also cut the costs of drying corn." "Other ways are being used to dry corn. The burning of grain residue and bales of straw can be used but as yet are not widely used. Corn cobs gathered from the fields can also be used as a source of heat." said Helmut Spieser. "Corn cribs could be used more. The handling of the cobs in the past involved shovelling. But new ideas are becoming available every day" said Jack Underwood. Windbreaks, once common around farms, are also energy -savers. However, if windbreaks are getting too tall to shelter buildings, if tree limbs are high, and other trees dead, then perhaps a new windbreak should be planted. The trees should be planted about 60 feet from the buildings needing pro- tection. In the summer, the trees could cool the winds a degree or two which would help inside the barns. Snow removal is easier if a windbreak is in place. It also breaks the strong cold winds and helps lessen heat loss in the buildings. Making improvements and changes on the farm takes up time and energy farmers don't always have. But if done in stages, the savings in both costs and energy should make the effort worth- while. These are just a few ideas for more efficient. less costly farming. If we all take a hard look at our operations, likely improvements can be made. A builder of barns Willy Ke/ler keeps his eye on building energy efficient barns BY HERB SHOVELLER Nature's cyclic process is no secret, and the possibilities in harnessing her techniques have not escaped the energy conscious eye of Willy Keller. Mr. Keller is a PArth county pork producer who lives just south of Mitchell. He shares the name Brandy Point Perth pork producer Willy Keller has been concerned about construction energy efficient barns for several years. The Durisol bricks [above] are the material he and his son are using to build a new barn on his son's property. With the addition of a styrofoam lining [brick on the left] the barn's R -value increases. [Photo by Shoveller] Farms with his son Kurt, another pork producer, who lives a short drive away. Mr. Keller had been concerned about energy efficient barns for a long time before cutbacks, price hikes and impending shortages made energy a national issue. He built his first barn about 20 years ago and since then he has built or helped build three others, each with an eye to energy conservation. "The whole thing is what 1 picked up from a Pork Congress a few years back," he said, "There was a speaker there from the States. What he said was because there's going to be an energy shortage we're going to have to look to the future and build barns that can utilize and adapt to different sources of energy." Willie Keller looked ahead. Currently he is helping son Kurt construct his second hog barn in two years. This new one, like the other, is made from a product known as Durisol. The unique product is produced by a firm in Mitchell. Durisol bricks are made with wood chips and sawdust, and once formed into a solid brick they are not unlike papier mache in aPpearance. The interior is hollow, and divided into two sections similar to cement blocks. One side of the interior hollow is designed to hold a piece THE RURAL VOICE/NOVEMBER 1980 PG 9